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Manifold for the High
Pressure Air Systems
Industry
CNC Milling of Aluminum
Main Module for the
Military Industry
CNC Swiss Machining
Aluminum Stem for
the High Pressure
Gases Industry
CNC Swiss Machining
of Brass Spool Valve
for the High Pressure
Gases Industry
CNC Machining of Steel
Female Crimp Assembly
for the Fluid Transfer
Industry
CNC Milling of Aluminum
Chassis for a Personal
Rescue Device
ISO 9001:2008 Certified

CNC Swiss Machining Aluminum Stem for the High Pressure Gases Industry

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Aluminum Stem for High Pressure Air System Application
Aluminum Stem for High Pressure Air System Application

Known for our command of CNC Swiss machining, Kilgore Manufacturing Company, Inc. was contracted by a Virginia company to build a high-performance 2011-T3 aluminum stem for use within a high-pressure air system application. Strictly following the customer-supplied print in addition to our own 3D surface model, we employed our Citizen M32 Swiss-style lathe to insert grooves and drill holes throughout each part as per client specifications. We then applied O-rings to each stem and followed up by assembling them into the main component. Having conducted a thorough pressure testing, we were ready to begin shipping the components to our client

The precision of our craftsmanship made a notable impact: what began as raw material with O.D. of 13/16" was machined to measure 3.25" inches in length, with overall dimensions of 540", an external thread of ¼ NPTF, and a hex width of .688". The tightest tolerances were as close as +/- .002". After we achieved a 32 RMS surface finish and applied a clear anodized coat, it became clear just how well we'd brought the sure exactitude of Swiss craftsmanship to these shores. To date, we've produced 10,000 aluminum stems and counting for our client. For more information on Kilgore and our CNC milling services, contact us today or continue to browse our website.

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Aluminum Stem Specifications

Product Description   This Aluminum Stem is used within a high pressure air system application.
Capabilities Applied/Processes   CNC Swiss Machining
  • Machine Complete
    • Groove Part As Per Print
    • Drill Holes As Per Print

Secondary:
Assembly

  • Apply O-Rings
  • Assemble into Main Component

Pressure Testing

Equipment Used to Manufacture Part   Citizen M32 Swiss Style Lathe
Overall Part Dimensions  
Raw Material:
O.D.: Ø13/16"
Finished Component:
Length: 3.25"
O.D.: Ø.540"
External Thread: ¼ NPTF
Hex Width: .688"
Tightest Tolerances   ±.002"
±2"
Material Used   2011-T3 Aluminum
Surface Finish   32 RMS
Material Finish   Clear Anodize
In process testing/inspection performed   Pre-Inspect Prior to Anodizing
Inspect Part 100% Per Print
Estimated Part Weight   .96 Oz.
Quantity   10,000 to date
Standards Met   Customer supplied print and 3D Solid or Surface model.
ANSI/ASME B1.20.01
Industry for Use   High Pressure Gases
Delivery Location   Virginia

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