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Manifold for the High
Pressure Air Systems
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CNC Milling of Aluminum Manifold for the High Pressure Air Systems Industry

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Aluminum Manifold
3D Model of Aluminum Manifold

Kilgore Manufacturing Company, Inc. was contracted by a client in Virginia to complete a manifold within a high pressure air system application. With our long-established expertise in CNC milling, we set out straight to work.

We were given pieces of 7075-T651 aluminum with starting dimensions of 5.25" long, 4" wide, and 9.50" high. Following a customer-supplied blueprint and employing our own 3D surface model, we used a Haas VF-4SS equipped with a 1000 psi thru spindle coolant and a TR210 Trunnion that provided 5-axis simultaneous motion and/or positioning, we constructed a series of 20 manifolds with finished dimensions of 4.98" long, 3.98" wide, and 9.23" high, with tolerances as close as +/- .001".

We provided a material finish to each manifold by way of gold anodizing. The end products came out to weigh an estimated 16 lbs. apiece. For more information on Kilgore and our CNC milling services, contact us today or continue to browse our website.

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Aluminum Manifold Specifications

Product Description   This Manifold is used within a High Pressure Air System application.

Capabilities Applied/Processes  
CNC Milling
  • Mill Complete
Secondary Operations:
Anodizing
Packaging

Equipment Used to Manufacture Part   Haas VF-4SS
Equipped with:
1000 psi thru spindle coolant.
TR210 Trunnion providing 5-Axis simultaneous Motion and or positioning.

Overall Part Dimensions  
Raw Material:
Length: 5.25"
Width: 4"
Height: 9.50"		 Finished Component:
Length: 4.98"
Width: 3.98"
Height: 9.23"

Tightest Tolerances   +/-.001"

Material Used   7075-T651 Aluminum

Material Finish   Gold Anodize

In process testing/inspection performed   Pre-Inspect Prior to Anodizing
Inspect Part 100% Per Print

Estimated Part Weight   16 lbs

Quantity   20

Standards Met   Customer supplied print and 3D Solid or Surface model
SAE specifications

Industry for Use   High Pressure Air Systems

Delivery Location   Virginia

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